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Difference between revisions of "Modeling fluid flow with electromagnetic heating"
Revision as of 11:08, 17 September 2013
In the modeling of any system, one is always faced with the dilemma of choosing the level of complexity that correctly predicts the response of interest. In the case of modeling the electrical heating of wells and reservoirs for heavy or extra-heavy oil at low frequencies (below the microwave range) and considering only one liquid phase and no gas phases, the systems of equations shown in this article are considered sufficient. The problem is still unsolved for the case of microwave heating of reservoirs, in which a complete model, which correctly takes into account the electric losses of a system of solid grains, liquids with dissolved gases and salts (with the corresponding complex geometrical, scaling, and electrochemical properties in the presence of electrical diffusion currents and space charges), is not yet available. For the case of concentrated heating (either resistive or inductive) and distributed heating in the reservoir and surrounding regions (at frequencies below the microwave range) or distributed heating in the metal elements (at any frequency) the equations given next (in a cylindrical coordinate system) are deemed sufficient.
Heat energy flow per unit area and per unit time (Q → T) in the presence of forced convection because of a velocity, V → , is given by
where KT is the thermal conductivity, ρ is the density of the liquid, and CP is the specific heat at constant pressure. In the presence of dissipation of power, an energy balance is described by
in terms of κT the thermal diffusivity, and PPUV the dissipated power per unit volume (electrical in our case). Thus, in a cylindrical coordinate system with axial symmetry with respect to the z axis, the differential equation for a region of spatially constant parameters is
The third term on the left, the product of temperature multiplied by the divergence of the velocity, has been neglected in many models of heating of reservoirs (it is strictly zero only for incompressible fluids.).
Fluid flow in the porous media
The fluid flow equation in the porous media of the reservoir, deemed to be representative of solution-gas-drive production mechanisms, is
where P is the pressure, μ(T) is the temperature-dependent viscosity, k is the permeability, c is the compressibility, and Φ is the porosity. The fluid velocity, V (we assume that only oil is present) has the following components:
The mass fluid flow per unit area, Q → m, and the temperature-dependent kinematic viscosity, ν, are given by
In the case of concentrated resistive heating, where a sinusoidal current of root mean square (RMS) magnitude I (Imax = √2) flows through a wire resistance of resistance, R, the total power dissipated is I2R. The power per unit volume is uniform over the volume of the resistor if the skin depth is much larger than the wire radius. The skin depth δS indicates how far the electromagnetic fields penetrate in a material with conductivity σ, and it is given by
The behavior of the skin depth, as a function of frequency, is shown in Fig. 1 for typical resistance materials (nickel-chrome alloys with conductivity 107 siemens/m). As the frequency increases, we reach the inductive heating regime previously discussed.
In the case of low-frequency heating distributed over the reservoir and the under and overburden regions, the conductivities of the materials involved, are much smaller than metallic conductivities (0.1 to 0.02 siemens/m), the corresponding skin depths are large over the volume elements considered in a given model. Thus, the determination of dissipated energy per unit volume can be obtained from the solution of Maxwell’s equations in the low-frequency limit where
so that we can define a scalar potential Φ
with the current density
Thus, each volume element, shown in Fig. 2, can be represented by resistances and capacitances connecting to other volume elements. The resulting distributed circuit is shown in Fig. 3, and the component conductance and capacitance values are given next.
For the frequencies involved in distributed resistive heating at 60 Hz or lower frequencies, the capacitances are neglected. For a given current (or currents) applied at given nodes, the circuit can be solved for all the node voltages by applying Kirchhoff’s current law (KCL), requiring that the sum of all the currents that flow into a node should vanish (charge conservation).
Although not necessary to solve the problem, an equivalent circuit approach can be used for visualizing (and calculating) the solutions of the temperature and fluid flow equations. It is particularly helpful in treating regions with space varying parameters.
For the volume elements of Fig. 2, the equivalent circuits for fluid flow in porous media and for heat transfer with convection are shown in Figs. 4 and 5.
In the absence of gravity effects, the element values for the fluid flow are
where the excitation current (IVexc) introduces the initial pressure conditions for the problem.
The element values for the thermal case are equivalent admittances, capacitances, and convection currents
where the excitation current (ITexc) introduces the initial temperature conditions for the problem and the applied power per unit volume.
The circuital approach is particularly convenient in the case of problems covering regions with different properties. For example, the fluid flow equation for porous media originates from a mass balance of
which, assuming spatially independent compressibility and porosity, yields
which gives the equation indicated at the beginning of this section, only if k and μ(T) are space independent. In the case of reservoir heating, if the temperature is space-dependent, the equation for flow in fluid media becomes
Fluid flow in the well
For steady laminar flow of a single-phase fluid, the velocity of the fluid in the well pipe directed along the z axis, of radius Rwell is given by the Hagen-Poisseuille relation, which is written as
Model response for vertical wells: concentrated heating vs. distributed heating
We conclude this section with calculations comparing transient concentrated heating vs. distributed low-frequency (60 Hz) heating (according to scheme (b), shown in Fig. 6) for reservoir and well conditions, such as those given in the test case for the Tia Juana field in western Venezuela.
Fig. 6—Typical schemes for distributed resistive heating: (a) a less-efficient scheme, as most of the current flow is outside the reservoir section; (b) using the casing as a terminal improves the scheme by localizing more of the electrical losses (heating) in the reservoir area. The dotted regions represent the electrically isolated sections of casing.
Fig. 7 shows the production response for both cases of heating at different power levels.
It is interesting to see that at low power levels concentrated and distributed heating yield similar responses. As the applied power increases, the distributed heating case shows a better response, although it takes a few more days to reach steady state. In any case, the response is quick, as indicated in most of the field test cases reported.
Fig. 8 shows the production response for both cases of heating at a 30 kW power level.
The concentrated heating cases shown correspond to power applied under different control temperature conditions at the heater. If the temperature exceeds a set point (85°C), the heater is turned off and then restarted if the temperature decreases. The figure determines the importance of reporting real field conditions to properly evaluate the different energy gains.
Fig. 9 shows the behavior of the temperature as a function of time. The temperature decrease, observed for the concentrated heating, is because of the increased convection cooling as the production increases. The energy gains determined from the numerical results in those cases with no temperature limitations are summarized in Table 1.
Fig. 9—Temperature in oC at the concentrated heater (located in the well at reservoir depth) vs. time in days: 30 kW distributed heating with no temperature limitations (continuous line), 30 kW concentrated heating without temperature limitations (triangles), 30 kW concentrated heating with heater temperature set at 85oC (circles).
Additionally, one might note that many control systems for the electrical heating supplies use nonlinear devices (like silicon control rectifiers) that change the nature of the applied power sinusoidal waves so that the harmonic content of the applied voltage (or current) waveforms requires specialized watt meters for the correct evaluation of the applied power levels. The harmonic content implies that excitations at frequencies differing from the fundamental are present.
|a||=||radius of circular waveguide|
|Cp||=||specific heat at constant pressure|
|Cr||=||electrical capacitance along the r axis|
|Cz||=||electrical capacitance along the z axis|
|D →||=||electric density vector|
|E →||=||electric field vector|
|EG||=||power (energy) gain|
|H →||=||magnetic field vector|
|i →||=||unit vector|
|I||=||electrical current, amperes|
|Icr||=||thermal convection current in the r direction|
|Icz||=||thermal convection current in the z direction|
|IVexc||=||excitation current for the fluid model|
|ITexc||=||excitation current for the thermal model|
|j||=||imaginary numbers unit|
|J0, J1||=||Bessel functions of complex arguments|
|J →||=||vector current density|
|P||=||space and time-dependent pressure, Pa|
|PPUV||=||electrical power per unit volume, watts/m3|
|PPUA||=||electrical power per unit area, watts/m2|
|p n,mTM||=||constants due to waveguide TM boundary conditions|
|p n,mTE||=||constants due to waveguide TE boundary conditions|
|PE||=||applied electrical power, kW|
|Q(t)||=||time-dependent oil production|
|Q → T||=||heat energy flow per unit area and per unit time|
|Q → m||=||mass fluid flow per unit area and per unit time|
|r, φ, z||=||cylindrical coordinates|
|ra, rb||=||inner and outer coaxial radii|
|Rwell||=||well pipe radius|
|S →||=||complex Poynting vector|
|T||=||absolute temperature, Kelvin|
|TE||=||waveguide transverse electric mode|
|TM||=||waveguide transverse magnetic mode|
|V →||=||fluid velocity|
|Vr||=||component of fluid velocity along the r axis|
|Vz||=||component of fluid velocity along the z axis|
|V0||=||wave velocity in free space, 3.0 × 10+8 m/s|
|x, y, z||=||Cartesian coordinates|
|Yr||=||electrical conductance along the r axis|
|:Yz||=||electrical conductance along the z axis|
|YTr||=||thermal conductance along the r axis|
|YTz||=||thermal conductance along the z axis|
|YVr||=||fluid conductance along the r axis|
|YVz||=||fluid conductance along the z axis|
|Z0||=||free space wave impedance, 377 ohm|
|αD||=||coaxial cable attenuation due to dielectric losses|
|αm||=||coaxial cable attenuation due to wall metallic losses|
|α n,mTE||=||waveguide attenuation due to wall metallic losses for TE modes|
|α n,mTM||=||waveguide attenuation due to wall metallic losses for TM modes|
|β||=||real propagation constant|
|β n,mTM||=||waveguide TM propagation constant|
|β n,mTE||=||waveguide TE propagation constant|
|γ0||=||propagation constant for free space|
|γcoax||=||propagation constant for coaxial cable|
|ΔQ||=||increase in oil production, SBLD|
|ε0||=||free space permittivity, 8,854 × 10–10 farad/m|
|ε ′||=||real part of the permittivity|
|ε″||=||imaginary part of the permittivity|
|λCO,TE11||=||cutoff wavelength for waveguide TE11 mode|
|μ ′||=||real part of the magnetic permeability|
|μ″||=||imaginary part of the magnetic permeability|
|μ0||=||free space magnetic permeability, 4π × 10–7 henry/m|
|ρ||=||density of hydrocarbon|
|ρc||=||electrical charge per unit volume|
|σ′||=||real part of the conductivity|
|σ″||=||imaginary part of the conductivity|
|σmw||=||metal wall conductivity|
|ω||=||angular frequency, radians/s|
|ω CTM||=||cutoff frequency for TM modes|
|ω CTE||=||cutoff frequency for TE modes|
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- Callarotti, R.C. 2002. Circuital Modeling from Electronic Devices to Oil Production. Proc., Fourth Intl. Conference on Devices, Circuits and Systems, Aruba, Instrumentation Paper IO28, 1–6.
- Callarotti, R.C. 2002. On the Complete Modeling of Transient Electromagnetic Heating of Heavy Crudes in Vertical and Horizontal Wells. Desarrollos Recientes en Métodos Numéricos, ed. Müller-Karger C., Lentini M. and Cerrolaza M., Proc. VI Congreso Internacional de Métodos Numéricos en Ingeniería y Ciencias Aplicadas CIMENICS, Gráficas León SRL, Caracas, CI 1–8.
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